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FI40 Heavy-Duty Internal Flange Facer : The 6" to 40" Versatility Specialist
| MOQ: | 1 |
| Price: | 8000USD-32000USD |
| Delivery Period: | 5-7 days |
| Payment Method: | T/T |
Detail Information
Place of Origin
Wuxi, China
Brand Name
MT Portable Machine
Certification
ISO9001 & CE
Model Number
FI40
Document
Facing Range:
6"–40" (153–1000 Mm)
ID Mounting Range:
5.7"–35.8" (145–910 Mm)
Drive Options:
Pneumatic (FI40P) / Electric (FI40E)
Highlight:
6" to 40" heavy-duty flange facer
,portable internal flange facer
,versatile flange facer with warranty
Product Description
FI40 Heavy-Duty Internal Flange Facer: The 6" to 40" Versatility Specialist
The FI40 Flange Facer is a robust, bore-mounted machining solution engineered for high-precision in-situ restoration of medium-to-large scale flanges. With an expansive working range of 6 to 40 inches (153-1000 mm), this machine is the preferred choice for technicians requiring workshop-level flatness in challenging field environments. It is specifically built to return corroded or warped sealing surfaces to strict ASME B16.5 standards, ensuring zero-leakage integrity for critical infrastructure.
SPECIFICATIONS
| Item | FI40P (Pneumatic) | FI40E (Electric) |
|---|---|---|
| Drive Type | Pneumatic Motor (2.2 Hp / 1.7 kW) | Electric Servo Motor (2.2 Hp / 1.7 kW) |
| Air Consumption | 1.8 m³/min @ 0.6 MPa | N/A |
| Voltage | N/A | 220-240 V, 50/60 Hz |
| Facing Diameter | 153-1000 mm (6"-40") | 153-1000 mm (6"-40") |
| ID Mounting Range | 145-910 mm (3.78"-28.35") | 145-910 mm (3.78"-28.35") |
| Feed Speed | 0.11,0.14,0.17,0.23,0.37,0.5 mm/rev | 0.11,0.14,0.17,0.23,0.37,0.5 mm/rev |
| Rotation Speed | 10-33 rpm | 0-40 rpm |
| Shipping Weight | 310 kg | 350 kg |
| Shipping Dimensions | 1250*640*605 mm | 1250*640*775 mm |
PRODUCT ADVANTAGES
Why Choose the FI40 Flange Facer?
- Massive Machining Envelope: A single-machine solution that covers diameters from 6" up to 40", significantly reducing equipment overhead on large-scale projects.
- Multi-Profile Capability: Seamlessly machines Flat Face (FF), Raised Face (RF), and RTJ (Ring Type Joint) grooves, as well as custom V-grooves and chamfers.
- Dual-Drive Adaptability: Pneumatic: High-torque air motor designed for ATEX zones and spark-sensitive refinery environments. Electric Servo: Advanced digital control for ultra-stable RPM and ultra-fine finishes in controlled maintenance shops.
- High-Rigidity Guidance: Utilizing premium NSK precision bearings and a heavy-duty "V" linear guide system, the FI40 eliminates chatter and delivers superior surface flatness.
- Selectable Feed Rates: Features six distinct automatic feed settings, allowing operators to produce the exact phonographic (spiral) finish required for various gasket types.
- Omnidirectional Tool Post: The 360° swivel head enables complex beveling, groove cutting, and micro-adjustments for non-standard flange profiles.
APPLICATION INDUSTRIES
- Oil & Gas (Pipeline flange repair, wellhead maintenance)
- Chemical Processing Plants
- Power Generation (Nuclear, thermal, hydro)
- Shipbuilding & Offshore Platforms
- Petrochemical Refineries
- Maintenance & Repair Services (MRO)
FLANGE FACER MACHINE SELECTION TABLE
| Model | Facing Diameter Range | ID/OD Mounting Range | Drive Type |
|---|---|---|---|
| FI14M | 1.07" to 14" (27.2-355.6 mm) | 1.07" to 10.63" (27.2-270 mm) | Manual |
| FE12P | 0-12" (0-305 mm) | 2-17.7" (50-450 mm) | Pneumatic (1.0 kW) |
| FE12E | 0-12" (0-305 mm) | 2-17.7" (50-450 mm) | Electric Servo motor (1.0 kW) |
| FI26P | 4.72-27.56" (120-700 mm) | 3.78-28.35" (96-720 mm) | Pneumatic (1.0 kW) |
| FI26E | 4.72-27.56" (120-700 mm) | 3.78-28.35" (96-720 mm) | Electric Servo motor (1.0 kW) |
| FI40P | 6-40" (153-1000 mm) | 5.7-35.8" (145-910 mm) | Pneumatic (1.7 kW) |
| FI40E | 6-40" (153-1000 mm) | 5.7-35.8" (145-910 mm) | Electric Servo motor (1.5 kW) |
| FI60P | 12.6-59" (320-1500 mm) | 11.4-57" (290-1450 mm) | Pneumatic (3.0 kW) |
| FI60E | 12.6-59" (320-1500 mm) | 11.4-57" (290-1450 mm) | Electric Servo motor (3.0 kW) |
| FI80P | 26.34-80" (670-2032 mm) | 31.1-74.8" (790-1900 mm) | Pneumatic (3.0 kW) |
| FI80E | 26.34-80" (670-2032 mm) | 31.1-74.8" (790-1900 mm) | Electric Servo motor (3.0 kW) |
Frequently Asked Questions (FAQ) - FI40 Flange Facer
Q1: What is the maximum and minimum flange diameter the FI40 can machine?
A: The FI40 Flange Facer can machine flanges from 6 inches (153 mm) to 40 inches (1000 mm) in diameter, making it ideal for a wide range of industrial applications.
Q2: Is the machine suitable for both flat face (FF) and raised face (RF) flanges?
A: Yes, the FI40 is capable of machining flat face (FF), raised face (RF), ring type joint (RTJ), and other groove profiles such as V grooves and weld repairs, all in compliance with ASME standards.
Q3: What are the differences between the pneumatic and electric models?
A: FI40P (Pneumatic) uses a air motor, suitable for explosive environments or sites without power supply. FI40E (Electric) features a servo motor, offering precise speed control and ease of use in well-powered settings.
Q4: Can the FI40 be used in vertical or overhead positions?
A: Yes, thanks to its internally mounted design and modular structure, the FI40 can operate in any orientation, including vertical and overhead setups.
Q5: How long does it take to set up the machine on-site?
A: With its quick-set independent mounting bases and micro-adjustable jaws, setup typically takes 15-30 minutes, depending on the flange condition and operator experience.
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