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Portable Pneumatic Pipe Beveling Machine with 220V Power and 60–159mm Working Range for Cold Cutting
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Portable Pneumatic Pipe Beveling Machine with 220V Power and 60–159mm Working Range for Cold Cutting
| MOQ: | 1 |
| Price: | 320USD-960USD |
| Delivery Period: | 5-7 days |
| Payment Method: | T/T |
Detail Information
Place of Origin
Wuxi, China
Brand Name
MT Portable Machine
Certification
ISO9001 & CE
Model Number
ID159
Rotation Speed:
37–61 Rpm
Shipping Weight:
30.5–33 Kg
Working Weight:
33kg,30.5kg,32kg
Dimension:
700*570*260 MM
Highlight:
Portable Steel Beveling Machine
,Portable Pipe Beveling Machine
,220V Steel Beveling Machine
Product Description
ID159 Portable Pneumatic Pipe Beveling Machine
Compact, high-performance internally mounted tool designed for precise and efficient weld preparation on pipes ranging from 2.36" to 6.26" (Φ60-159 mm). Utilizing advanced cold cutting technology, it eliminates heat-affected zones to ensure superior weld integrity without distortion.
Key Features
Advanced Cold Cutting Technology
Utilizes a cold cutting process that eliminates heat generation during beveling, preventing heat-affected zones (HAZ) and preserving the base material's metallurgical integrity. This ensures strong, distortion-free weld joints and reduces the risk of weld defects.
Wide Range of Bevel Angles
Equipped to perform precise beveling with adjustable angles from 0° up to 45°, accommodating various weld joint designs including V, U, J, and compound bevels. Custom tooling is also available to meet unique project requirements.
Robust Internal Self-Centering Clamping System
Features a reliable three-jaw internal clamp that centers the machine securely within the pipe. This guarantees stable positioning, reduces vibration, and ensures consistent machining accuracy, even in challenging or confined environments.
Versatile Multi-Function Machining
Supports a variety of pipe preparation tasks including beveling, facing, counterboring, and chamfering. Interchangeable cutting tools allow quick changes, enabling efficient transitions between different machining operations.
Multiple Drive Options for Flexible Deployment
Offers pneumatic motor drive for spark-free operation in hazardous or explosive environments, as well as MT and Bosh electric motor drives for sites with stable electrical supply. This versatility allows safe, efficient use across diverse industrial settings.
Technical Specifications
| Item | IDE-159 | IDP-159 | IDB-159 |
|---|---|---|---|
| Drive Type | MT electric motor | Pneumatic motor | Bosh Electric motor |
| Motor Power | 220-240 V, 50/60 Hz | 1.3 m³/min @ 0.6 Mpa | 220-240 V, 50/60 Hz |
| Motor Power | 1.6 Kw (2.15 Hp) / 6 A | 1.0 Kw (1.34 Hp) | 1.0 Kw (1.34 Hp) |
| Cutting Range (ID-OD) | Φ60-159 mm (2.36"-6.26") | Φ60-159 mm (2.36"-6.26") | Φ60-159 mm (2.36"-6.26") |
| ID Mounting Range | Φ60-160 mm (2.36"-6.30") | Φ60-160 mm (2.36"-6.30") | Φ60-160 mm (2.36"-6.30") |
| Wall Thickness | ≤20 mm (0.79") | ≤20 mm (0.79") | ≤20 mm (0.79") |
| Feed Stroke | 26 mm (1.02") | 26 mm (1.02") | 26 mm (1.02") |
| Rotation Speed | 37 rpm | 61 rpm | 38 rpm |
| Working Weight | 19 Kg | 16.5 Kg | 18 Kg |
| Shipping Weight | 33 Kg | 30.5 Kg | 32 Kg |
| Crate Dimensions | 700×570×260 mm | 700×570×260 mm | 700×570×260 mm |
Drive Options
The ID159 Pipe Beveling Machine offers versatile drive configurations to adapt to diverse industrial work environments. Whether your priority is reliable electric power or safe, spark-free operation in hazardous zones, the ID159 delivers optimal performance and safety.
IDE159 - MT Electric Motor Drive
Equipped with a high-efficiency 1.6 kW (2.15 Hp) MT electric motor, operating at 220-240 V, 50/60 Hz. This configuration provides stable torque and precise speed control, ideal for facilities with reliable power supply and demanding accuracy requirements.
IDB159 - Bosh Electric Motor Drive
Powered by a robust 1.0 kW (1.34 Hp) Bosh electric motor, also rated for 220-240 V, 50/60 Hz. Known for its durability and longevity, this motor is perfect for workshop environments and maintenance operations requiring dependable tooling.
IDP159 - Pneumatic Motor Drive
Driven by a 1.0 kW (1.34 Hp) compressed air motor, consuming 1.3 m³/min of air at 0.6 MPa. The pneumatic drive ensures spark-free, explosion-proof operation, making it the safest choice for hazardous locations such as oil refineries, chemical plants, or remote field sites where electrical power is limited or restricted.
Industries and Applications
Power Generation
The IDP159 Pneumatic Pipe Beveling Machine is widely used for precise on-site weld preparation in thermal, nuclear, and hydroelectric power plants. Its cold cutting and spark-free pneumatic drive ensure safe operation in environments where high temperatures and strict safety standards prevail, such as turbine piping, boiler tubes, and steam lines.
Oil and Gas
Designed to excel in both offshore platforms and onshore pipeline maintenance, the pneumatic IDP159 allows safe beveling in explosive or hazardous zones. Its cold cutting technology prevents sparks and heat generation, making it ideal for high-risk areas including refineries, compressor stations, and subsea pipeline systems.
Petrochemical and Chemical Processing
The pneumatic, non-electrical drive offers a reliable solution for working with corrosion-resistant alloy (CRA) piping and handling aggressive chemicals. Its spark-free operation and cold cutting process minimize risk in environments requiring strict adherence to safety regulations, such as chemical plants and processing facilities.
Shipbuilding and Marine Engineering
Compact and portable, the IDP159 is perfect for weld preparation in confined marine environments like ballast water systems, engine rooms, and piping on ships and offshore vessels. Its pneumatic motor ensures safe use in potentially explosive atmospheres while providing precise, burr-free bevels.
Boiler and Heat Exchanger Maintenance
With its internal clamping system and flexible mounting options, the IDP159 efficiently accesses and machines inside diameters of boiler tubes, heat exchangers, and condensers. The pneumatic drive enables safe, spark-free operation, critical for maintaining equipment under strict safety protocols in power plants and industrial facilities.
Mounting Range
| Jaw block No. | ID Mounting Range |
|---|---|
| None | Φ60-70 mm (2.362"-2.756") |
| NO.01 | Φ70-80 mm(2.756"-3.150") |
| NO.02 | Φ80-90 mm (3.150"-3.543") |
| NO.03 | Φ90-100 mm (3.543"-3.937") |
| NO.04 | Φ100-110 mm (3.937"-4.331") |
| NO.05 | Φ110-120 mm (4.331"-4.724") |
| NO.06 | Φ120-130 mm (4.724"-5.118") |
| NO.07 | Φ130-140 mm (5.118"-5.512") |
| NO.08 | Φ140-150 mm (5.512"-5.906") |
| NO.09 | Φ150-160 mm (5.906"-6.299") |
Toolbit Options
Frequently Asked Questions
Q1: Can the IDP159 Pneumatic Pipe Beveling Machine handle heavy-wall pipes or exotic alloys?
Yes, the IDP159 is capable of machining pipes with wall thicknesses up to 20 mm. It supports a wide range of materials including carbon steel, stainless steel, and various alloy steels. Additionally, custom-designed blades can be provided for specialized or exotic materials to ensure optimal cutting performance.
Q2: How does the internal clamping system ensure pipe concentricity and stability during operation?
The IDP159 uses an expanding mandrel with interchangeable clamping pads that securely grip the pipe's interior. This design guarantees precise centering and minimizes vibration, enabling smooth, accurate cuts essential for high-quality weld preparation.
Q3: What bevel angles can the IDP159 accommodate? Are compound bevels possible?
Standard tooling supports bevel angles ranging from 0° to 45° for single-angle bevels. For compound bevels, the machine can be configured with dual tool holders or customized tooling setups to meet complex weld joint requirements.
Q4: How should I decide between the pneumatic drive and electric drive options?
Selection depends on your work environment and power availability. The pneumatic drive is ideal for hazardous, explosive, or wet locations where electrical equipment poses risks. Electric drives are preferable in facilities with stable, safe electrical infrastructure and when continuous high-precision performance is required.
Q5: What components and accessories are included with the IDP159 standard package?
The standard package includes the pipe beveling machine body, the selected drive motor (pneumatic, MT electric, or Bosh electric), a comprehensive tool kit, detailed user manual, and a durable transport case designed for safe shipment and storage.
Pipe Beveler Selection Table
| Model | ID Mounting Range | Cutting Range (ID-OD) |
|---|---|---|
| ID30 | Φ15-28 mm (0.59"-1.10") | Φ15-36 mm (0.59"-1.42") |
| ID90 | Φ25-79 mm (0.98"-3.11") | Φ25-89 mm (0.98"-3.50") |
| ID120 | Φ40-112 mm (1.57"-4.41") | Φ40-120 mm (1.57"-4.72") |
| ID159 | Φ60-160 mm (2.36"-6.30") | Φ60-159 mm (2.36"-6.26") |
| ID219 | Φ65-215 mm (2.56"-8.46") | Φ65-219 mm (2.56"-8.62") |
| ID252 | Φ80-260 mm (3.15"-10.24") | Φ80-273 mm (3.15"-10.75") |
| ID352 | Φ145-345 mm (5.71"-13.58") | Φ145-356 mm (5.71"-14.02") |
| ID426 | Φ250-426 mm (9.84"-16.77") | Φ250-426 mm (9.84"-16.77") |
| ID630 | Φ300-630 mm (11.81"-24.80") | Φ300-630 mm (11.81"-24.80") |
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