60HZ Pneumatic Pipe Beveling Machine ID Mounted Cold Cutting Tool

Pneumatic Pipe Beveling Machine ID219 Portable ID-Mounted Cold Cutting Tool

PRODUCT DESCRIPTION

The ID219 Pneumatic Pipe Beveling Machine is a high-performance, internally mounted beveling tool engineered for fast, precise, and cold weld end preparation of stainless steel, carbon steel, and hard alloy pipes. Designed for tough field conditions in industries such as power generation, petrochemical processing, oil & gas, and pipeline construction, it eliminates heat-affected zones (HAZ) to ensure weld integrity and prevent material distortion.

Its rugged yet portable design supports multiple machining operations—including beveling, facing, counterboring, and compound bevel preparation—making it ideal for demanding on-site and workshop applications. The adjustable tooling system, self-centering mandrel, and multiple drive options (including pneumatic) provide maximum flexibility, accuracy, and safety for operators.

KEY FEATURES

Cold Cutting Technology

Spark-free and heat-free machining process eliminates thermal distortion, maintains metallurgical properties, and ensures consistent weld quality.

Wide Material Compatibility

Efficiently handles carbon steel, stainless steel, alloy steels, and high-hardness materials without compromising tool life or precision.

Multi-Function Machining

Capable of V-prep, J-prep, U-prep, compound bevels, counterboring, and facing—covering all common weld preparation needs.

Self-Centering ID-Mounted Mandrel

Three-jaw expanding mandrel design guarantees quick setup, perfect concentricity, and vibration-free clamping inside the pipe.

Customizable Bevel Angles

Tool holders support bevel angles from 0° to 45°, with custom angles available to suit specific welding codes and project requirements.

Pneumatic Drive Option for Hazardous Environments

Explosion-proof pneumatic motor ensures safe operation in flammable or volatile conditions where electrical drives are unsuitable.

SPECIFICATIONS

DRIVE OPTIONS

The ID219 Pipe Beveling Machine is available with two robust power configurations, ensuring adaptability to diverse industrial environments and operational needs:

IDE219 – MT Electric Motor Drive

Equipped with a 1.6 kW (2.15 Hp) industrial-grade MT electric motor, operating at 220–240 V, 50/60 Hz. This setup delivers stable torque, smooth cutting action, and precise control—making it the ideal choice for facilities with a dependable electrical supply. Perfect for power generation plants, fabrication workshops, and high-accuracy weld preparation tasks.

IDP219 – Pneumatic Motor Drive

Driven by a 1.0 kW (1.34 Hp) compressed air motor with an air consumption of 1.3 m³/min at 0.6 MPa. Designed for explosion-proof and spark-free operation, this lightweight pneumatic drive is ideal for hazardous, flammable, or remote locations where electrical tools are impractical. A reliable solution for oil refineries, chemical plants, offshore platforms, and field maintenance.

INDUSTRIES AND APPLICATIONS

Power Generation

Trusted in fossil fuel, nuclear, and renewable energy plants, the ID219 delivers accurate, cold-cut weld prep during scheduled shutdowns, maintenance, and new installations. It is especially effective for high-pressure steam lines, heat exchanger tubes, and waterwall piping where eliminating heat-affected zones (HAZ) is critical to maintaining system integrity.

Petrochemical & Refining

Designed for chemical plants, oil refineries, and gas processing facilities, this machine excels in machining stainless steel, carbon steel, and high-alloy pipelines used in corrosive, high-temperature, or explosive environments. The pneumatic drive ensures spark-free operation, making it safe for ATEX-rated and hazardous areas.

Pipeline Construction & Maintenance

Whether for onshore transmission lines, offshore risers, or process pipelines, the ID219 offers reliable cold cutting and beveling in challenging field conditions. Its robust construction and internal clamping system allow for both shop fabrication and in-field repair work, even in remote or extreme environments.

Shipbuilding & Marine Engineering

Essential for shipyard and offshore platform piping systems, the ID219 fits perfectly into tight, vertical, or overhead spaces. Ideal for seawater cooling lines, ballast systems, fuel oil piping, and high-pressure circuits, it ensures precise bevel geometry and clean surface finishes, meeting stringent marine welding standards.

MOUNTING RANGE

TOOLBIT OPTIONS

FREQUENTLY ASKED QUESTIONS

Q1: What pipe sizes can the ID219 Pneumatic Pipe Beveling Machine handle?

A: The ID219 Pneumatic Pipe Beveling Machine accommodates internal pipe diameters from 2.56" to 8.46" (65–215 mm) and can bevel pipes up to 8.62" (219 mm) outer diameter. This wide capacity range makes it suitable for diverse industrial piping applications across multiple sectors.

Q2: Which materials are compatible with the ID219 Pneumatic Pipe Beveling Machine?

A: Engineered for heavy-duty use, this pneumatic pipe beveler efficiently machines carbon steel, stainless steel, alloy steel, and other high-strength materials. It is widely used in power generation, petrochemical plants, pipeline construction, and marine engineering.

Q3: Can the ID219 Pneumatic Pipe Beveling Machine perform different bevel types and weld preparations?

A: Yes. It supports V-prep, U-prep, J-prep, as well as facing, counterboring, and chamfering. With adjustable bevel angles from 0° to 45°, it can be customized to meet international welding standards and project-specific requirements.

Q4: How do I choose between the electric and pneumatic models of the ID219 Pipe Beveling Machine?

A: Select the electric model (IDE219) for continuous workshop or plant use where stable power is available. Opt for the pneumatic model (IDP219) for spark-free operation in hazardous, explosive, or remote job sites, such as oil refineries or offshore platforms.

Q5: Is the ID219 Pneumatic Pipe Beveling Machine suitable for confined or overhead workspaces?

A: Yes. Its compact, lightweight design and self-centering three-jaw clamping system enable quick setup and precise machining, even in tight, vertical, or overhead pipe installations.

PIPE BEVELER SELECTION TABLE