High Performance Pneumatic Beveling Machine 4.72" On-Site Weld Preparation Tool

Pneumatic Pipe Beveling Machine ID120 Precision On-Site Weld Preparation Tool

PRODUCT DESCRIPTION

The ID120 Pneumatic Pipe Beveling Machine is a high-performance, internally mounted tool designed for precise weld end preparation on pipe sizes ranging from 1.57" to 4.72" (Φ40 mm to 120 mm). Built to withstand demanding industrial environments such as power generation, petrochemical, shipbuilding, and boiler manufacturing, this machine efficiently processes carbon steel, stainless steel, and alloy pipes.

Featuring advanced cold cutting technology, the IDE120 prevents thermal distortion and ensures smooth, burr-free bevels. It supports versatile machining functions including beveling, facing, counterboring, and chamfering. The three-jaw self-centering mandrel enables quick and secure mounting, while adjustable bevel angles from 0° to 45° provide flexibility for diverse weld profiles. Available with pneumatic drive, MT electric, or Bosch electric motor options, the IDE120 adapts seamlessly to various on-site conditions, especially in hazardous or power-restricted zones.

KEY FEATURES

Cold Cutting Technology

Ensures no heat-affected zones, preserving pipe integrity and delivering clean, high-quality weld preparations without material damage.

Broad Material Compatibility

Suitable for carbon steel, stainless steel, and high-chromium alloy pipes, meeting the needs of various industrial sectors.

Multi-Function Machining

Supports beveling (V, U, J types), facing, counterboring, and chamfering with interchangeable cutting tools for versatile weld prep.

Rapid Setup with Self-Centering Mandrel

The three-jaw expanding mandrel guarantees fast, precise pipe centering, reducing setup time and improving operational efficiency.

Adjustable Bevel Angles

Allows beveling angles from 0° to 45°, customizable to project requirements with optional tooling available.

Flexible Drive Options

Pneumatic motor drive is ideal for explosive or restricted environments, while electric options offer versatility for other site conditions. 

SPECIFICATIONS

DRIVE OPTIONS

The IDP120 pipe beveling machine offers flexible power configurations to suit diverse worksite environments, power availability, and safety considerations, ensuring optimal performance and user safety.

IDE120 – MT Electric Motor Drive

Equipped with a 0.9 kW (1.21 Hp) MT electric motor, operating on 220–240 V and 50/60 Hz. This drive delivers stable torque and smooth cutting action, making it ideal for facilities with reliable electrical infrastructure and consistent workload demands.

IDB120 – Bosch Electric Motor Drive

Features a powerful 1.0 kW (1.34 Hp) Bosch motor operating at 220–240 V and 50/60 Hz. Known for its robustness and high output, this configuration is well-suited for heavy-duty workshop operations and challenging maintenance tasks requiring precision and durability.

IDP120 – Pneumatic Motor Drive

Powered by a 1.0 kW (1.34 Hp) air motor with an air consumption rate of 1.3 m³/min at 0.6 MPa. This spark-free, lightweight pneumatic drive is specially designed for hazardous or explosive environments where compressed air is more readily available than electricity, providing a safe and efficient solution for on-site beveling operations.

INDUSTRIES AND APPLICATIONS

Power Generation

The IDP120 Pneumatic Pipe Beveling Machine is widely trusted in thermal, nuclear, and renewable energy plants for precise pipe end preparation. It expertly bevels boiler tubes, heat exchangers, and high-pressure piping systems, delivering clean, distortion-free edges on alloy and stainless steel pipes to meet rigorous industry standards.

Petrochemical and Refining

Designed for demanding oil & gas processing, chemical refineries, and pipeline construction sites, the IDP120 excels in on-site beveling within confined or hazardous zones. Its pneumatic drive ensures safe, spark-free operation in explosive atmospheres, while its rapid setup capability helps reduce plant downtime during maintenance and turnaround activities.

Shipbuilding and Offshore

Built to withstand harsh marine and offshore conditions, the IDP120 handles pipe beveling for shipyards, submarines, and offshore platforms. Its compact, lightweight design allows easy maneuvering in tight engine rooms, ballast systems, and pressurized pipelines, providing reliable performance where space and safety are critical.

Construction and Infrastructure

Ideal for industrial fabrication, HVAC installations, and municipal waterworks, the IDP120 delivers accurate beveling on carbon steel and stainless steel piping. Its self-centering clamp and portability make it perfect for fieldwork on scaffolds, confined spaces, and other challenging job sites requiring fast, precise pipe preparation.

MOUNTING RANGE

TOOLBIT OPTIONS

FREQUENTLY ASKED QUESTIONS

Q1: What features of the IDP120 Pneumatic Pipe Beveling Machine ensure consistent bevel quality across different pipe materials?

A: The IDP120 uses advanced cold cutting technology combined with a self-centering clamping system to deliver stable, precise cuts without causing thermal distortion. This ensures uniform bevels on carbon steel, stainless steel, and high-alloy pipes.

Q2: How does the pneumatic drive version enhance safety in hazardous environments?

A: The pneumatic drive eliminates electrical components, thereby removing any risk of sparks. Operating solely on compressed air, it is ideal for use in explosive or classified zones such as chemical plants, offshore platforms, and other hazardous work sites.

Q3: Can the IDP120 handle complex bevel profiles needed for advanced welding applications?

A: Absolutely. The machine’s modular tooling system supports a wide range of bevel profiles, including compound angles and J-preps, making it suitable for multi-pass weld preparations and meeting stringent industry standards.

Q4: How fast can operators switch tooling or adjust the machine for varying pipe diameters?

A: With its modular design and adjustable mandrel system, the IDP120 allows quick tool changes and size adjustments within minutes, significantly reducing downtime during different machining tasks.

Q5: What documentation is provided with the IDP120 to support regulatory and quality compliance?

A: The machine comes with a certificate of conformity, comprehensive user manuals, and detailed technical specifications to help users meet regulatory requirements and ensure proper operation.

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