|
Compact Flange Facer Machine ID Mounted Tool For 4.72-27.56 Inch Flanges
| MOQ: | 1 |
| Price: | 5000USD-20000USD |
| Delivery Period: | 5-7 days |
| Payment Method: | T/T |
Compact Flange Facer Machine
,4.72 Inch Flange Facer Machine
,27.56 Inch portable flange facer
FI26 Flange Facing Machine Portable ID-Mounted Tool for 4.72"–27.56" Flanges
The FI26 Flange Facing Machine is a precision-engineered, internally mounted portable tool designed for on-site flange resurfacing and pipe weld prep. Covering flange diameters from 120 mm to 700 mm (4.72”–27.56”), this versatile machine ensures fast setup, accurate alignment, and repeatable cutting performance in horizontal, vertical, or overhead orientations.
Built for field machining of FF, RF, RTJ, T&G, lens ring, and compact flanges, the FI26 restores damaged sealing faces to meet ASME B16.5 and related standards. Its compact, modular structure and dual drive options make it ideal for power plants, offshore rigs, refineries, pipeline fabrication yards, and emergency maintenance operations.
SPECIFICATIONS
| Item | FI26P (Pneumatic) | FI26E (Electric) |
|---|---|---|
| Drive Type | Pneumatic Motor (1.34 Hp / 1.0 kW) | Panasonic Servo Motor (1.34 Hp / 1.0 kW) |
| Air Consumption | 1.3 m³/min @ 0.6 MPa | N/A |
| Voltage | N/A | 220–240 V, 50/60 Hz |
| Facing Diameter | 120–700 mm (4.72"–27.56") | 120–700 mm (4.72"–27.56") |
| ID Mounting Range | 96–720 mm (3.78"–28.35") | 96–720 mm (3.78"–28.35") |
| Feed Speed | 0.125 & 0.5 mm/rev | 0.125 & 0.5 mm/rev |
| Rotation Speed | 45 rpm | 45 rpm |
| Shipping Weight | 161 kg | 177 kg |
| Shipping Dimensions | 865×600×600 mm | 865×600×600 mm |
KEY FEATURES
Internally Mounted Design
Three interchangeable ID clamping bases support quick centering and stable mounting on pipes ranging from 0 to 12 inches in diameter, ensuring precision machining with minimal vibration.
Compact & Modular Structure
Lightweight alloy construction allows for quick disassembly and reassembly, ideal for confined or elevated work areas. Perfect for use in offshore platforms, boiler rooms, and heat exchanger zones.
Precision Machining System
Integrated NSK bearings and linear guideways deliver ultra-smooth motion and tight machining tolerances, whether you're resurfacing a damaged flange or creating a phonographic finish.
Flexible Drive Options
Available with:
Pneumatic motor for hazardous areas
Electric servo motor (Panasonic) for environments requiring precision speed control
Adaptable to job site conditions and safety requirements.
360° Swivel Tool Post
The tool post allows full rotation, enabling compound angle machining, seal groove restoration, and chamfering—without repositioning the unit.
Rugged for Field Use
Built with corrosion-resistant components to handle extreme environments in oil & gas, chemical processing, and nuclear power sectors. Delivers consistent performance in field shutdowns, turnarounds, and maintenance outages.
FLANGE FACER MACHINE SELECTION TABLE
|
Model |
Facing Diameter Range |
ID/OD Mounting Range |
Drive Type |
|
FI14M |
1.07" to 14" (27.2–355.6 mm) |
1.07" to 10.63" (27.2–270 mm) |
Manual |
|
FE12P |
0–12" (0–305 mm) |
2–17.7" (50–450 mm) |
Pneumatic (1.0 kW) |
|
FE12E |
0–12" (0–305 mm) |
2–17.7" (50–450 mm) |
Electric Servo motor (1.0 kW) |
|
FI26P |
4.72–27.56" (120–700 mm) |
3.78–28.35" (96–720 mm) |
Pneumatic (1.0 kW) |
|
FI26E |
4.72–27.56" (120–700 mm) |
3.78–28.35" (96–720 mm) |
Electric Servo motor (1.0 kW) |
|
FI40P |
6–40" (153–1000 mm) |
5.7–35.8" (145–910 mm) |
Pneumatic (1.7 kW) |
|
FI40E |
6–40" (153–1000 mm) |
5.7–35.8" (145–910 mm) |
Electric Servo motor (1.5 kW) |
|
FI60P |
12.6–59" (320–1500 mm) |
11.4–57" (290–1450 mm) |
Pneumatic (3.0 kW) |
|
FI60E |
12.6–59" (320–1500 mm) |
11.4–57" (290–1450 mm) |
Electric Servo motor (3.0 kW) |
|
FI80P |
26.34–80" (670–2032 mm) |
31.1–74.8" (790–1900 mm) |
Pneumatic (3.0 kW) |
|
FI80E |
26.34–80" (670–2032 mm) |
31.1–74.8" (790–1900 mm) |
Electric Servo motor (3.0 kW) |
INDUSTRIES AND APPLICATIONS
Oil and Gas Facilities
The flange facing machine is widely used in upstream and downstream operations, including pipeline networks, oil refineries, and offshore platforms. It ensures leak-proof sealing by resurfacing worn flange faces to meet ASME standards in high-pressure environments.
Chemical and Petrochemical Plants
Perfect for restoring sealing faces on heat exchangers, reactors, and process lines. The machine delivers precise spiral serrated finishes even in corrosive or hazardous service conditions, maintaining process safety and compliance.
Power Generation (Thermal, Nuclear, and Renewables)
Essential for scheduled outages and emergency repairs of turbine systems, heat recovery steam generators, and high-pressure piping. The flange facer helps maintain system reliability through precise restoration of flange integrity.
Marine and Offshore Structures
Designed for compact, OD-mounted operation in confined shipboard and offshore locations. Ideal for flange repair in ballast systems, fire mains, and subsea manifolds, where portability and operational safety are critical.
Aerospace Ground Systems
Used to restore flanges on ground fueling systems, pressure vessels, and hydraulic interfaces. The machine ensures high-precision surface finish and flatness for mission-critical aerospace systems.
Pulp and Paper Mills
Supports maintenance of high-temperature and chemically exposed piping systems. The flange facing machine ensures effective gasket sealing during turnaround work in steam and chemical processing lines.
Food and Pharmaceutical Plants
Delivers hygienic, contamination-free finishes for flange joints in sanitary piping systems. Ideal for CIP/SIP applications where flush and smooth sealing surfaces are essential for cleanroom operations.
